Bright Lights USA – Largest Manufacturer of Electro Mechanical Components

Bright Lights USA INC., headquartered in Barrington, New Jersey, manufactures mechanical and electro-mechanical components for primarily military applications. Bright Lights USA INC. is a government-approved manufacturer with Cage Code Number 0RMF7 and is MIL-I-45208, NATO AQAP-4, and AQAP-9 qualified. The company is also ISO 9001/2000 compliant.

The company’s manufacturing capabilities boast both CNC (computer numerical control) milling and convention milling, turning, drilling, honing, grinding (id, od, and surface), screw machines, sheet metal fabrication, and welding (mig, tig, and spot). They maintain an electronics lab devoted to molding electrical devices, assembling cables and harnesses, and thru-hole and surface mount circuit boards.

Bright Lights offers a wide variety of equipment for machining and fabrication, including:

CNC turning – including the Mazak Quick Turn Nexus 300 Lathe, Mazak Quick Turn Nexus 250 Lathe, Mazak Quick Turn Nexus 200 Lathes, Mazak Quick Turn nexus 150 Lathes, and the new Haas ST-10 CNC Lathe.

Multi-tasking CNC Machining – including the Mazak Quick Turn Nexus 200 – MSY CNC milling – including the Mazak 50 Taper Nexus VCN 510C, Mazak 40 Taper Nexus VCN 410B, and the Fanuc Robodrill, BT – 30 Spindle Taper Mitsubishi Wire EDM – MV2400-S and BA24

Other available equipment within this category include: marking & identification, manual lathe turning, manual milling, drilling, welding/cutting, sawing, tumbling/sandblasting, rolling & shearing, bending/forming/punching, material handling and grinding/honing/cutter grinders.

Bright Lights also offer products for electrical assembly, including:
  • Agilent E5062A Network Analyzer – featuring power, linear, and log sweeps
  • Agilent E4418B Power Meter – measures from -70dBm to +44 dBm at frequencies of 9 Khz to 110 Ghz
  • HP 1651A Logic Analyzer – with 100 MHz, 32 channels, 24 Mhz State/100 Mhz timing
  • HP 54540A Oscilloscope – with 500 MHz, up to 2 GSa/s sample rate, and 32 K of acquisition memory per channel
  • GE Instek GDS-1102A Oscilloscope – with 10ns peak detect, USB/SD interface, 100 MHz, 2 channels, and a real time sample rate of 1GSa/s
  • B&K Precision 4084 Arbitrary/Function Generator/Counter – frequency ranges from 1 uHz to 20 MHz for sine and square
  • Associated Research Hypot Plus 5450DT – output voltage is adjustable up to 5Kv AC and DC
  • Stanford Research SR715 LCR Meter – measures resistance from .0001 ohm to 2000 Mohm, measures inductance from .0001 uH to 99999 H, measures capacitance from .00001 pf to 99999 uF, with a basic accuracy of .2%
  • Extech 380360 Insulation Tester – measures insulation resistance to 2000 Mohm, measures continuity to 2000 ohm, and measures AC voltage to 600 VAC
  • Isotek M210 Low Resistance Meter – measures resistance from .001 to 200 ohms with 0.1% accuracy
  • Magnetic Instrumentation 907 Gaussmeter – measures from .02 to 30000 Gauss with +/- 1% accuracy

With over 20 years of experience in the defense parts industry, the company has a client roster that includes some of the most renowned names in the industry. Bright Lights USA INC. has supplied the likes of AAR, ARINC, BAE Systems, B/E Aerospace, Boeing, Bombardier, EDO Corporation, Goodrich, GE, General Dynamics, Harris, Hawker Pacific, Honeywell, Lockheed Martin, L3, Lufthansa Technik, Magellan Aerospace Corporation, Northrop Grumman, Pankl, Raytheon, Rockwell Collins, Sikorsky, Saab, and VSE Corporation.


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